Putting Calorimeter Heat Flow on the Watt Scale
Thermal analysis grew up in calories. Older DSC traces, thermochemistry tables and a great deal of published enthalpy data are still written in calories per second or millicalories per second, while the instrument on the bench today plots milliwatts and the software integrates in joules. Anyone comparing a modern run against a literature value, or a legacy method against a new one, has to move between the two scales without losing the sign or the decade.
Where the Calorie Still Turns Up in the Lab
Legacy DSC methods
Bomb calorimetry
Reaction safety screening
Isothermal microcalorimetry
Working a Thermogram Between the Two Scales
Most of the time you arrive here with a peak height, a baseline offset or a calibration figure and want it in the unit the instrument software speaks.
Enter the heat flow you read off the trace
Put the calories-per-second value on the left. Fractional values are fine — 0.0002, 0.005, 12.5 — and the watt figure follows as you type. A decimal comma is accepted as readily as a dot, and spaces in the number are ignored.
Shift the decade to match the instrument
A DSC plots milliwatts and a microcalorimeter microwatts. Results carry up to eight decimals and switch to scientific notation below a millionth, so a microwatt-level figure stays readable instead of collapsing to zero.
Reverse it to check a method against literature
The swap button (↔) runs W → cal/s, which is the direction you need when a milliwatt peak on today's run has to be compared with a limit written in calories. Divide by 4.1868 to do it by hand.
Take the clean value into the workbook
Copy places the bare number on the clipboard with no unit and no thousands spacing, which is what a spreadsheet cell or a normalisation calculation in W/g expects. Ctrl + C inside a field does the same.
Heat-Flow Levels Across Laboratory Thermal Measurements
Representative magnitudes for the measurements a thermal analysis lab runs, spanning seven decades from a live-cell ampoule to a bomb calorimeter's calibration heater. All watt figures follow from 4.1868 W per cal/s.
| Measurement | Heat flow (cal/s) | In watts | Practical note |
|---|---|---|---|
| Isothermal microcalorimetry, live-cell ampoule | 0.0000024 cal/s | 10 µW | Metabolic activity of a small cell population |
| DSC baseline drift, empty pans | 0.00002 cal/s | 83.7 µW | The floor your smallest real peak must clear |
| Glass-transition step, 10 mg polymer | 0.0002 cal/s | 0.84 mW | A step in the trace rather than a peak |
| Melting endotherm, 10 mg PET at 10 K/min | 0.001 cal/s | 4.19 mW | Peak height, negative by convention on many plots |
| Cure exotherm, thermoset resin | 0.005 cal/s | 20.9 mW | Sharp and mass dependent; scales with sample size |
| DSC furnace during a ramp | 2 cal/s | 8.37 W | Total power into the block, not the differential signal |
| Reaction calorimeter, 1 L exothermic batch | 5 cal/s | 20.9 W | Compare against the jacket's cooling capacity |
| Bomb calorimeter calibration heater | 10 cal/s | 41.9 W | Electrical substitution for a known energy input |
The gap between the top and bottom rows is the point. A differential signal from a milligram sample lives in millicalories and milliwatts, while the furnace driving it and the calibration heater beside it work in whole calories per second and tens of watts — the same physical quantity, four to seven decades apart, which is exactly where a misplaced prefix does the most damage.
Handy Behaviour When You Are Reading a Trace
Small values keep their digits
Eight decimal places and an automatic switch to exponent form mean a microwatt-scale result stays legible instead of rounding away to nothing.
Walk a peak point by point
Both fields update live, so onset, peak and end of a transition can be converted one after another without clearing the box between readings.
Turn round for the legacy limit
The swap button gives W → cal/s in one click, which is the direction a modern milliwatt result takes when an old method statement sets its acceptance band in calories.
Reach other thermal units on the same page
The searchable dropdowns hold kcal/h, BTU/h and milliwatts, so a heating-rate figure quoted in another convention can be brought onto the same scale without opening a second page.
Questions from the Thermal Analysis Bench
Which calorie is 4.1868 J — thermochemical or International Steam Table?
4.1868 J is the International Steam Table calorie, and it is the one used here. The thermochemical calorie is defined as exactly 4.184 J and dominates in chemistry literature; the 15 °C calorie sits at about 4.1855 J. The spread between the thermochemical and IT definitions is roughly 0.07 %, which vanishes next to normal calorimeter uncertainty but is worth stating in a method if you are reporting to three or more significant figures.
Is the calorie in cal/s the same one on a nutrition label?
No. Laboratory work uses the small calorie — the heat that raises one gram of water by one degree Celsius. The food Calorie, written with a capital C, is a kilocalorie: a thousand of them. So 1 cal/s is 4.1868 W, while 1 kcal/s would be 4,186.8 W. If a figure came out of a nutrition or metabolic context, check which one is meant before converting, because the two differ by three decades.
How do I get the enthalpy of a transition from a heat-flow figure?
Integrate the peak over time. A rate of 0.005 cal/s held for 100 seconds releases 0.5 cal, which is 2.09 J. In practice the software integrates the whole peak against the interpolated baseline rather than a flat rectangle, then divides by sample mass to give J/g. The conversion here handles only the height of the curve; the area is what carries the energy.
What does a millicalorie per second look like on a DSC in milliwatts?
1 mcal/s is 4.1868 mW, so the mcal/s and mW scales are within a factor of about four of each other — a useful mental check when you glance at an old chart. Ordinary DSC work on 5–15 mg samples lives between a fraction of a milliwatt and a few tens of milliwatts, which is roughly 0.1 to 5 mcal/s. Normalising by mass moves the same result into W/g: 4.19 mW from a 10 mg sample is 0.419 W/g.
My baseline drifts by 50 µW over a run — how bad is that?
50 µW is about 0.0000119 cal/s, or 0.012 mcal/s. Against a 4 mW melting peak that is roughly one per cent and mostly harmless; against a 0.8 mW glass transition step it is several per cent of the feature you are trying to measure, and against a microwatt-scale stability signal it swamps the result. Drift usually comes from mismatched pans, a dirty sensor, purge gas changes or the furnace not being thermally settled, so treat the microwatt figure as a specification for how small a feature the run can honestly resolve.
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